Severe injury may occur if machine tips or falls. If you are experiencing starting problems, Polaris has included specific troubleshooting tips in the owner's manual that deal with starting problems, organized according to whether it is the electrical system or the engine that is causing problems. If you receive any parts that appear to be damaged, blemished, or un-fit for your machine, please call us toll-free at 855 542-1616 or send us an email at returns wheelerpowersports. Inspect the inside of the cover for wear or scoring. However, If it doesn't come off put the axle in a vise and try again. Refer to Chapter 2 for Inspect the diaphragm A for holes, deterioration, or damage. With a rounded corner tread pattern, the tires provided extra grip while turning.
High performance rear shocks tout easy to adjust preload capabilities so you can tailor our legendary smooth Polaris ride just for you. Fill the outer cv joint until the grease comes up around the balls and set the rest aside for later in this procedure. Remove the 2 torx head screws from the side panel. The compact, comfortable, and centralized seating position connects you directly with the machine for the ultimate trail riding experience. Troubleshooting tips remain consistent across all Polaris Predator models through the make's final years in 2006 and 2007.
Electronic Power Steering The smoothest, most responsive electronic power steering available, with Variable Assist for easier steering at lower speeds. Place gear selector in neutral and set parking brake. I have a 2006 polaris predator 500. Due to the critical nature of the procedures outlined in this chapter, Polaris recommends steering component Position the vehicle on a level surface. If the piston has an identification mark, follow Valve Seat Reconditioning 2200634 the directions for piston placement below.
With an extreme amount of after-market high performance predator 500 parts on the market you can customize this model to your hearts content. Every one i race wit. Now you should be able to pull it out of the differential. Removal of front cab may be required for better access. . With an adjustable wrench, loosen and remove cylinder Using a slotted screwdriver, loosen the pressure valve head assembly. Measure and confirm that valve clearance is within the standard values.
Field test machine at low speed before putting into service. If a boot is torn, punctured or leaking fluid, replacement is required. The reading should be sure it is in good condition and not twisted on the case. Distribute sealing surface before installing inner boots. Pilot Idle and Slow System When the throttle plate is opened and engine speed begins to This system supplies fuel during engine operation with throttle increase, the pressure in the venturi, and therefore in the valve closed 1 or slightly opened. Remove rear caliper and secure out of the way.
Place transmission in neutral and apply parking brake. Rinse thoroughly, dry with compressed air, and oil the bore immediately with Polaris 4 Cycle Lubricant to prevent the formation of surface rust. Remove throttle block cover by carefully releasing all tabs around edge of cover. Replace bearings before inserting shaft. Caliper Mount Bolt 15 ft. Place the shock piston rod upper mount in bench vise, begin Reassemble damper rod assembly in the reverse order of piston and valve removal. Category Four Wheeler Engine 500 cc Posted Over 1 Month 2006 Polaris Predator 500, For Sale 2006 Polaris Predator 500.
We check each motorcycle carefully before the sale. Transmission Removal and Inspection To reassemble, reverse the procedures using the photos for reference. Then install the small clamp. This will expose the race. Tighter gear ratios also improve acceleration make shifting feel effortless. Remove dust seal and piston seal.
It should take about half hour to complete. Remove the axle nut large nut on the outside of the hub 4. Needle and Seat Leak Test Float too far inward Install the float bowl. It is really very easy to changs the slides. Turn valve on, start engine and inspect for leaks. Measure piston ring to groove clearance by placing the ring in the ring land and measuring with a thickness gauge. While we keep thousands of parts on-hand at our warehouse, there are over thousands more that we offer.
Install master cylinder on handlebars. Verify o-ring is seated properly during reassembly. Before pressing the reverse gear onto the main shaft, heat the reverse gear in an oil bath if desired. Now that the joint is removed cut away the old boot and clamps and clean the shaft with parts cleaner or Brake clean. Torque mounting bolts to 85 in.